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(G) Diamond saw blades of super-flimsiness

Photo
Order No.
Outer diameter(mm)
Hole
diameter(mm)
Thickness
(mm)
Diamond grain size
()
Standard Volume of appearance
Application Scope
size
tolerance
 
 

 

SF1
50.2
0.02
40
0.03~0.01
0.020~0.050
3-5~~50-63
Twenty times of the thickness of the blade (adjusted due to different materials and condition)

The blades can be used for grooving and cutting hard and brittle materials, such as:

1.Various kinds of silicon wafers.

2. Germanium

3. Ferrites

4. Lithium niodate.

5.Lithium tantalate

7.Gallium phasphide

8.Gallium arsenide

9.Gallium phasphide and arsenide

10.Many kinds of ceramics and so on.

SF2
50.4
SF3
50.6
SF4
50.8
0.050~0.30
SF5
52
SF6
55
SF7
68
SF8
55.6
44.77
SF9
56.5
47
SF10
84.6
70
SF11
86
SF12
80
0.02
12.7
0.03~0.01
0.1~0.3
SF13
100
25.4
SF14
100
31.75

Explanation

SF kind of blade is a flimsy circle which can be used only when a suitable flange plate is checked. Since it can be continuously used by replacing a small flange plate when the edge of blade shows sign of attrition or the whole circle of the edge of blade is removed, it has economic value. The best result of cutting can be got as long as the precise flange plate is used.

Features

1.Excellent cutting properties.
2.Long life of service.
3.Cutting many kinds of materials.
4.Having required volume of appearance after selecting flange plate of suitable diameter.
5.Being continuously used by replacing flange plate if the edge of blade damaged.

SFD kind of blade

SFD kind of blade is made by combining toughly the SF kind of blade to the flange plate of aluminium  alloy.Because the blade and flange plate are the only one body, it is promised to be precise and convenient to use.

Features

1.Convenience for use.
2.Excellent cutting properties.
3.Minimum kerf loss.
4.Long life of service.
Thickness of The Edge of Blade (mm) Volume of Apperence (mm) Diamond Size
Size Tolerance Size Tolerance 3.5~7
0.020 +0.004 0.55 0.05
0.025 +0.005
0.030 +0.006
0.035 +0.006
0.040 +0.006
0.045 +0.006
SF kind of blades explanation
1.In order to prevent the damage, the edge can not be touched by hand or other objects when the blade is taken from the box.

2.The first use of new blade must obey the rule of the technology of repair.

3.When blade needs repairing, special-purpose repair-plate must be used.

4.The technology of repair: The depth of the first repair is 0.1mm. The speed of the repair-plate along the X dimension gradually increases from the low velocity about 10mm/s to above the speed of cutting silicon wafer. (The highest speed of cutting silicon wafer had better no more than 40~50mm/s) Each gear of speed needs repairing 2~3 times, and the whole needs about 20 times. The depth of the second repair must be more than that of cutting silicon wafer about 0.05mm. (if the depth of cutting silicon wafer is 0.25mm, then the depth of repair is 0.30mm). The adjustment of the speed of the repair-plate is just as that of the first repair.

5.The speed of blade which has been repaired, according to the required cutting depth, must gradually increases on the useless silicon wafer till it reaches the proper speed. After the quality of cutting properties satisfied technology demands, the blade can be used for the normal cutting of silicon wafer.

6.When cutting, the blade must be cooled sufficiently by clean water of which flow is no less than 2.41/min, otherwise  it will affect cutting quality and the life of blade.

7.Blade line volecity: more than 80m/s (30000 R.P.M)

Repair-Plate
Only use for the blade of first use and repair.
Length X Width (mm) Thickness (mm)
75X75

0.5

1

2

EE EE

SFB blades
SFB blade is made of special type of grinding material using the method of metal combination with unique technology. 
Features
1.High precision.

2.Narrow groove.

3.Long life of service.

Outer Diameter (mm)

Inside Diameter (mm)

Thickness (mm)

size tolerance size tolerance size tolerance
80

+0.1

-0.1

12.7 +0.03~+0.01 0.1
0.15
0.20
0.25
0.30
0.35
0.40
0.45
0.50

+0.02

-0.02

90 12.7
100 25.4

Explanation

1. New blade must be polished so that the outer circle of the blade can be concentric and has no burr.

2. The blade must be polished with diamond file or oilstone.
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